Innovative solutions for production of products with a high complexity degree

 

High number of variants are the basis for success of mechanical and plant engineering, automotive and many other industries. Products and systems that are precisely adapted to the needs of customers are produced with an ever-increasing number of variants. With this capability high-performing companies reach more customers worldwide.

  • How can production be controlled evenly, successfully in the performance optimum?

  • How do I identify all bottlenecks in production and in the value chain?

  • How do I ensure transparency in order to always adjust all resources to the new conditions through optimal reactivity?

  • How do I ensure the availability of components and services interactively in dialog with systems and those involved in the value chain?

STREMLER REALTIME TECHNOLOGIES accurately maps reality via DIGITAL TWIN and enables planning and control of components and resources interactively in real time. We reduce your planning time from several hours to just a few seconds.

  • Advanced planning becomes calmer and more accurate

  • Reactions to changes become easier

  • Performance and responsiveness increase

  • Capital commitment is significantly reduced, with better availability

In the following, we present a Supply Chain Process Optimization Module and a Technology Module - services that mesh perfectly with each other.

Our Production Efficiency consulting service enables you to manage customer-specific demand, complex interdependencies, and the optimal utilization of your facilities. It leads directly to fast results, by improving processes and methods.

Based on this, you can use our digital solution Production Optimization to create a Digital Twin of your value chain structure that maps all parameters, rules and constraints, we call it "the DNA" of your production and value stream.

With precise what-if scenarios in the Digital Twin, you can map your production and get a clear preview of the impact of your decisions in real time.

 

What are we improving with Production Efficiency?

Production supply chain performance

Streamlining the main processes of resource planning and control. Focus on the optimal performance of each production step in accordance with the entire integrated supply chain. 

Demand-driven supply chain and closed loops

Implementation of feedback loops for production. Integration of delivery dates and customer requirements directly into dynamic planning. Achievement of KPI's across all stages of the value chain.

Interactive planning and control

Base model for interactive planning and control with real-time response. Detect emerging difficulties in advance when there is still time to solve them intelligently.

Lean data model

Proprietary analytics model, continuous improvement of the data set, integration of Smart Factories data. Building the DNA of the solution as the foundation for Digital Twin. Always focusing on the important data that drives your business.

Results

  • Increase productivity and reactivity

  • Lowering inventories

  • OEE optimization

 

What effects Production Optimization in real time?

STREMLER REALTIME TECHNOLOGIES Production planning and optimization enables the use of machine and personnel capacities to be optimized, bottlenecks to be resolved before they arise, and delivery dates to be guaranteed in real time. This has a direct impact on the efficiency and effectiveness of value creation and customer service.

Within seconds, the advance planning application provides you with a clear overview of the impact of changes on your supply chain for the next hours, shifts or days. Based on real data and innovative simulation-based technology, the system maps the reality of your production in a Digital Twin, taking into account all process interdependencies and constraints. In dialog with the application and with precise what-if scenarios in real time, you can find out the best solutions for stress-free and efficient production.

You achieve the freedom to focus on what matters most to your customers' demand and to your business.

Our digital supply chain platform enables efficiency gains by optimizing all in-house production processes, inter-company supply relationships and customer-supplier order processing. The modular solution covers all planning levels, from S&OP to detailed planning and scheduling of the individual stages of the value chain.

 

Benefits and advantages for your company

  • Transparency about future supply chain risks or resource bottlenecks in real time

  • Predictability and optimization of resource usage

  • Higher productivity and optimized value creation

  • Higher inventory turnover, lower production costs and higher free cash flow

  • Harmonized production flow, less stress and avoidance of peak loads

  • Easy communication and fast decision making across all steps of the supply chain

  • Increased flexibility

  • System-based improvement of your data quality

 

Interested?

 
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Katrin Rothe

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High delivery capability and production capacity despite turbulent environment